Because of the dual partition the disk became full quite quickly.
As waterwingz mentioned, new ports no longer support dual partitions.
Yes, the crash happened after I posted the first question, but before waterwingz answered...
You mentioned Licks, so I assume you're on Linux. If all utilities fail, you can make a card bootable manually, see the Linux section(s) here: http://chdk.wikia.com/wiki/Prepare_your_SD_card
Thx, that will help.
So there is possibly an error in the code when there is no space left on the card...
I think I have encountered issues when the card is almost full and CHDK RAW is enabled: in this case, the Canon firmware may encounter an unexpected out-of-space situation which triggers a Canon error. That may have been the crash you were experiencing.
It was trying to write raw indeed. But the error message was flashed in chdk.
I assume that the crash itself did not cause the lens to move.
When you tried re-starting the cam afterwards, the camera tried to retract the lens, but it failed.
Actually in the crash itself, the camera extended the lens to far to a point it couldn't retract. I tried rebooting normally a couple of times, but it kept giving the lens error and not retracting. I left it on its back overnight. Next morning I retried and it retracted normally! As my washing machine was on and it vibrates the floor a lot, it might have shaken the lens motor back or such. Or I just got lucky...
I was lucky in fixing that, but a second attempt to boot chdk bricked it completely...
can you detail what happened at that second attempt and what does the "completely" bricked camera do since then?
I recreated the sd card with again the two partitions (did not know yet it couldn't work), and tried my second camera. That again crashed in raw mode, same thing, but now the camera went dead, as in permanently shut off.
When the disk became full, the crash might have overwritten the system firmware in memory. It should not happen, but I can't explain otherwise why both cameras broke in such a way. (I did return the dead one and Canon sent me another). The other seems fine so far, going to try to create fat32 image now.