Don't know if this helps, but 2 things:
- I did some IR photos with my unmodified a640 using the lo-fi way of putting 2 black developed analoge film strips in front of the camera. The results are quite good, though not comparable to a "real" ir filter, and obviously I have to take long exposures and the live preview is slow. Nonetheless, maybe its a easy way to try the MD stuff with IR light (in bright day light and with high iso though).
- My understanding (read only, no firsthand experience) is that you don't only need to remove the ir filter, but also replace it with a equally thick glas piece to keep the optics sharp. Btw, there are some things you will find on the web for easy IR removal for webcams.